Lithographically printed voltaic cells - A feasibility study

It has been shown that circuit interconnects and various passive components can be fabricated on a variety of flexible substrates using the offset lithographic process. This paper reports on a feasibility study investigating the manufacture of voltaic cells deposited via offset lithography

Development and characterisation of lithographically printed voltaic cells

This paper reports progress in the fabrication of voltaic cells and batteries via offset lithographic printing. Successful design and manufacture of lithographically printed voltaic cells would facilitate the integration of printed passive components, interconnects and display elements for disposable electronics in low-volume, low weight circuits and systems. The conductive lithographic film (CLF) printing process was developed by Brunel University to fabricate circuit interconnect and various passive components at high speed and low cost. A feasibility study, investigating printed cells based on zinc-carbon electrochemistry, is described. This has resulted in the production of a printed battery able to power a microcontroller-driven LED display system for more than three hours. Further work seeks to improve cell capacity, address manufacturing process issues, and characterise the structures in more detail

Development of paper membrane switches for fully featured computer keyboards

This paper documents the successful development and evaluation of a novel membrane switch. The process results in lower environmental burdens and manufacturing costs than current screen-printed polyester solutions. Detailed is the evaluation of offset lithographically printed conductive tracks on paper substrates for application in computer keyboard assemblies. Offset lithographic printing of conductive tracks is an emerging fabrication technique finding application in low-cost, high volume, flexible circuitry applications. Several fully featured demonstration keyboards and switch membranes have been constructed and tested. These are currently in use in office environments and are presented

Electroluminescent light sources via soft lithography

Purpose: Microcontact printing is a process used to print high resolution protein arrays for biosensors. We investigate using these techniques to print electrically conductive fine line structures for electroluminescent (E/L) light sources. Approach: The viability of using microcontact printing as a process for electronics fabrication is investigated. Polydimethylsiloxane (PDMS) stamps inked with alkanethiol compounds form Self Assembled Monolayers (SAM) on substrate surfaces, acting as the resist to subsequent etching processes. The printed lines are characterized with regard to their performance as high electric field generators in electroluminescent displays. Findings: It has been demonstrated that microcontact printing is a cheap, repeatable process for fabricating electronic devices. The results demonstrate the viability of the process to fabricate electric field generator structures for E/L light sources with reduced driving voltages. Value: It has been demonstrated that microcontact printing can produce electrically conductive fine-line structures with high resolution, confirming its viability in printed electronics manufacture

Applying hierarchical task analysis to medication administration errors

Medication use in hospitals is a complex process and is dependent on the successful interaction of health professionals functioning within different disciplines. Errors can occur at any one of the five main stages of prescribing, documenting, dispensing or preparation, administering and monitoring. The responsibility for the error is often placed on the nurse, as she or he is the last person in the drug administration chain whilst more pressing underlying causal factors remain unresolved. This paper demonstrates how hierarchical task analysis can be used to model drug administration and then uses the systematic human error reduction and prediction approach to predict which errors are likely to occur. The paper also puts forward design solutions to mitigate these errors

Design for sustainable behaviour: Investigating design methods for influencing user behaviour

This research aims to develop a design tool for product and service innovation which influences users towards more sustainable behaviour, reducing resource use and leading to a lower carbon footprint for everyday activities. The paper briefly explains the reasoning behind the tool and its structure, and presents an example application to water conservation with concept ideas generated by design students

Optimising multi-disciplinary contributions for the smart clothing development process

This research aims to introduce a strategic approach to overcome the creative boundaries and optimize multidisciplinary contributions in Smart Clothing development, since the former research results revealed that these issues are key to achieving fully integrated Smart Clothes. Therefore, this paper examines collaborative projects that are shown to break through the creative boundary and integrate multidisciplinary contributions, and identifies how individual designers overcome their creative constraints and collaborate with others, in order to identify a practical method. The research result indicates that a clear description of Smart Clothing’s context will provide a new framework for the developers to work on

Augmented paper applications: Initial user tests of a wireless pattern reader

A handheld pattern reader has been developed to read low visibility conductive patterns on paper. The patterns are formed by masking conductive paper with a non-conductive, printed lacquer. The reader was developed as part of an EU-funded project investigating methods of augmenting paper. Data read from the patterns was used to trigger events in the digital domain. Usability tests were undertaken to investigate the performance of the prototype. Results showed that at this stage of development there was significant variation in performance of the prototype from user to user. Further work is being undertaken to determine the causes of this variability

Low cost patterning of thin film

A novel route for the low-cost patterning of electrical thin films has been established. The process has been developed principally for the manufacture of thermocouples using high-speed reel-to-reel industrial techniques, but could be applied to the manufacture of a wide range of electronic devices including radio frequency identification (RFID) antennae, electrical interconnect, and passive electronic components. The procedure exploits high-volume processes directly to print self-removing masking layers. The process offers substantial advantages over traditional thin-film patterning methods including faster, cheaper production runs. Raw material use and wastage are greatly reduced, affording environmental benefits